Rapid Scrap & FPY Loss Recovery
For High-Volume Automotive & Electronics Manufacturing
Former Tesla Sr. Process Engineer helping factories stabilize processes and recover KPIs fast, remotely or onsite.
My Services
Flexible Solutions for Different Production Challenges
RCA Identification
1–2 weeks
Challenges can come in by surprise and have a devastating impact.
I independently analyze your existing production data & reports to pinpoint the Root Cause.
Clear, actionable RCA report delivered fast.
Workflow
1️⃣ Kickoff call
2️⃣ Data access
3️⃣ Weekly Q&A check-in
4️⃣ RCA report
No root cause, no fee.
Solution Implementation
1-2 months
Once the root cause is clear, I work with your team to apply data-backed fixes that deliver measurable KPI gains. The focus is on improving KPI with one high-impact challenge, adding extra expert bandwidth without extra workload or headcount.
Workflow
1️⃣ On-site visit
2️⃣ Data + team access
3️⃣ Daily alignments
4️⃣ KPI target met
Base + travel fee; success bonus only if KPIs improve.
Beta
Custom Solutions / AI
Based on customer needs
AI is reshaping manufacturing.
I study your processes and integrate AI tools that boost efficiency and insights.
AI-tailored software solutions.
Workflow
1️⃣ Process review
2️⃣ Data & system mapping
3️⃣ AI tool integration
4️⃣ Efficiency gains verified
Quotation following customer needs.
Internal limits vs. External leverage
Internal
- Tunnel vision → too close to daily issues
Firefighting Focus → too many priorities competing at once
Alignment challenges → coordination across teams takes time and focus
External
-
Fresh perspective → sees blind spots clearly
-
KPI Focus → laser focused on a high impact issue
-
Unified direction → aligns people quickly around one problem and path forward
About Me
Core Expertise I Bring to Your Line
- Former Tesla Sr. Process Engineer (Inverter Ramp-Up, KPI Stabilization.
- 10+ years in Automotive & Semiconductor manufacturing.
- Specialized in rapid RCA using problem solving tecnniques.
- Certified Lean Six Sigma Green Belt, houndrands of challenges solved.
Connect on LinkedIn
Why Work With Me?
Speed & Focus
Root causes found in days, not weeks. Get a dedicated expert focused only on your problem until it’s under control.
Proven Expertise
Over 10 years in automotive and semiconductor manufacturing, solving complex issues in high-standard production lines.
Hands-On Partnership
I work directly with your team, onsite or remote, to resolve issues quickly and build solutions your people can sustain.
Risk-Free Collaboration
Pay only for my working hours when results are delivered. No long contracts, no financial risk – just measurable progress.
Industries I Serve
I specialize in a variety of production processes
Automotive
Electronics
Semiconductors
Let the Numbers Speak
Mfg. Processes Mastered
Production Problems Solved
Engineers Collaborated Globally
Frequently Asked Questions
No. I work alongside your engineers and quality staff as reinforcement. You know your process best. My role is to bring fresh perspective and focus when the team is stuck or needs backup. I use proven methods and speed to help resolve issues that your team doesn’t have time to dig into.
In most cases, I identify root causes within days, not weeks. Clear action plans are delivered quickly so production can stabilize fast.
I specialize in urgent issues like high scrap, low first-pass yield (FPY), recurring quality problems, and ramp-up bottlenecks. My methods apply across automotive, electronics, and semiconductor mass production.
Both. I can analyze data and guide solutions remotely, or join your line onsite for hands-on problem-solving, depending on what the issue requires.
My model is results-first: you only pay for my working hours when the outcomes are delivered and proven with your data. This means zero risk for you and immediate ROI.
I don’t just “fix and leave.” I transfer knowledge, document the solution, and ensure your team can sustain the improvements long-term.